Tank level measurement solutions

Application areas:

• Accurately measure the tank level in the pharmaceutical production process
• Install a level gauge to ensure the efficiency and stability of the production process
• High-precision level measurement solutions that meet the strict hygiene standards of the industry

Background:
In the biopharmaceutical production process, accurate management of liquids in tanks is essential. As the complexity of the production process increases, many tanks are used to store a variety of liquids, including solvents, reaction liquids, pharmaceutical intermediates and pure water. In such an environment, level measurement technology needs to cope with the challenges of high temperature, high pressure and corrosive liquids while ensuring data accuracy and long-term stability.
Traditional level measurement equipment, although it can meet the requirements in some cases, is often affected by factors such as changes in liquid media, external interference and equipment wear when facing complex production conditions. This makes the monitoring of tank levels not accurate enough and even affects the safety and quality of the entire production process.

Measurement requirements:
In the pharmaceutical industry, tank level measurement must have extremely high accuracy and stability. Changes in liquid types, temperature fluctuations, and possible interference from bubbles and steam all make traditional level gauges prone to errors in measurement. Therefore, the production line needs an advanced level measurement technology that can provide real-time and accurate level data under complex environmental conditions and meet the strict requirements of the pharmaceutical industry for equipment hygiene, safety and reliability.

Solution:
In order to improve the accuracy and reliability of level measurement, our customers use 80GHz millimeter wave radar level meter. This radar level meter accurately measures the liquid level in the tank by emitting high-frequency millimeter wave signals and based on the reflection of the waves. Because the beam angle of the millimeter wave is very narrow, it can effectively avoid errors in complex media, and is insensitive to factors such as bubbles, steam and temperature changes, and can work stably.
Unlike traditional contact level meters, millimeter wave radar level meters have the advantage of non-contact measurement, avoiding problems caused by wear, contamination or leakage of contact parts. The level meter also has anti-interference ability, can operate stably in corrosive liquids and high temperature environments, and ensures long-term stability of measurement.

Customer Benefits:
The use of 80GHz millimeter-wave radar level gauges has greatly improved the measurement accuracy of tank liquid levels, especially when facing liquids that are susceptible to temperature fluctuations, bubbles or steam interference. The radar level gauge can provide accurate readings. Since the equipment works non-contact, the common hygiene hazards and maintenance problems of traditional level gauges are reduced.
In addition, the installation process does not require production suspension or modification of existing pipelines, which greatly shortens downtime and installation cycles. The intelligent characteristics of the equipment make it easier to seamlessly connect with existing automation systems, thereby improving the efficiency and data accuracy of the overall production line. The high durability and low maintenance requirements of the radar level gauge also further reduce operating costs and improve production stability and reliability.

Conclusion:
The accuracy and stability of tank level measurement have been significantly improved by introducing 80GHz millimeter-wave radar level gauges. This solution effectively avoids the errors and hygiene problems that may be caused by traditional equipment, ensures that the liquid level data in the production process is always reliable and accurate, and provides strong support for pharmaceutical production.